1. Cleaning
During operation, the equipment will accumulate dust, oil and metal debris. After work every day, the surface of the equipment should be cleaned with a clean rag or compressed air, including the body, control panel, feed port and discharge port. For the roller part, special attention should be paid to cleaning the impurities on its surface and in the gaps to prevent these impurities from affecting the forming quality of the purlin and the normal operation of the equipment.
2. Lubrication and maintenance
Regularly check and refuel each lubrication point of the equipment. Transmission parts such as gears, chains, bearings, etc. need to maintain a good lubrication state to reduce wear and friction. According to the requirements of the equipment manual, select appropriate lubricating oil or grease, and add it at the prescribed time interval. At the same time, pay attention to prevent lubricating oil leakage to avoid pollution to the equipment and working environment.
3. Tightening inspection
Due to the vibration of the equipment during operation, some fasteners such as bolts and nuts at the connection parts may loosen. Therefore, regularly check the various connection parts of the equipment to ensure that the fasteners are firm and reliable. In particular, the key parts such as the roller installation part and the transmission system connection part should be checked intensively, and tightened in time if loose.
4. Roller maintenance
The roller is the core component of the purlin roll former, and its surface quality directly affects the forming effect of the purlin. Regularly check the surface condition of the roller. If there is wear, scratches or deformation, it should be repaired or replaced in time. When replacing the roller, pay attention to the installation accuracy to ensure that the parallelism and clearance between the rollers meet the requirements.
5. Electrical system maintenance
Check whether the circuit of the electrical system is intact, whether there is damage, short circuit, etc. Clean the dust in the electrical control cabinet regularly and keep good ventilation. Check whether the electrical components such as contactors, relays, switches, etc. are working properly, and replace them in time if there are any abnormalities. At the same time, pay attention to the good grounding of the equipment to prevent electrical accidents.
6. Safety inspection
The safety protection devices of the equipment, such as protective covers and emergency stop buttons, must be kept intact and effective. Before using the equipment, the operator should check whether these safety devices are normal to ensure that they can play a protective role during the operation of the equipment. At the same time, the equipment operating procedures must be strictly followed, and no illegal operations are allowed to prevent safety accidents.
In short, doing a good job of daily maintenance of the purlin roll former can extend the service life of the equipment, improve production efficiency, and ensure product quality. If you want to know more about the daily maintenance of the purlin roll forming machine, please contact J & R Roll Former, our professional team will provide you with customized solutions and comprehensive technical support.
https://www.jr-rollformingmachine.com/
