A corrugated sheet making machine is specifically designed for processing metal materials like galvanized steel, aluminum, and stainless steel. These machines are usually more robust and have higher pressure and power requirements to handle the hardness of the metal. They are commonly used in the construction of roofs, walls, and industrial sheds. It has the characteristics of exquisite and compact appearance and won't take up too much space. At the same time, it is made of durable materials and equipped with advanced technology to ensure accuracy, efficiency, and safety.
High Production Efficiency: Can produce a large number of corrugated sheets in a short time, meeting the high-volume production requirements of different industries.
Good Quality and Uniformity: Ensures consistent corrugation shape and size, resulting in high-quality products with stable performance. The precision of the machine helps to maintain the uniformity of the corrugated sheets, which is important for ensuring the strength and functionality of the products.
Customization: Can be easily adjusted to produce different sizes and shapes of corrugated sheets by changing the rolls or adjusting the machine parameters, meeting the specific needs of different customers and applications.
Applications: The finished products are used as the roof and walls of gymnasiums, airports, theaters, factories, warehouses, garages, exhibitions, centers, etc.
Working Principle
Roll Forming: The machine typically uses a set of rolls to form the corrugated shape. A flat metal or steel sheet is fed into the machine and passes through a series of rolls. These rolls have specific grooves and profiles that gradually shape the sheet into the desired corrugated pattern by applying pressure and causing the material to deform.
Corrugation Formation: For metal corrugated sheet making machines, the rolls may cold roll the metal to create the corrugations. In the case of corrugated sheet machines, the sheet is usually bent and shaped by the rolls to form the corrugated structure. Some machines may also use heat and pressure in combination to achieve better shaping and bonding, especially when dealing with composite materials.
Structural Components
Unwinding Device: Holds the roll of metal, and feeds it into the machine at a controlled speed. It often has a tension control system to ensure a stable and even supply of the material.
Forming Unit: The core part of the machine, consisting of multiple sets of rolls. These rolls are precisely designed and manufactured to form the specific corrugation shape and size. The rolls are usually made of high-strength and wear-resistant materials to withstand the pressure and friction during the forming process.
Cutting Device: After the corrugated sheet is formed, the cutting device is used to cut it into the required lengths. This can be a mechanical shear, a hydraulic shear, or a laser cutting device, depending on the material and the required cutting accuracy.
Control System: Controls the entire operation of the machine, including the speed of the unwinding device, the rotation speed of the rolls, and the cutting frequency. It usually consists of a programmable logic controller (PLC) or a computer-based control system, allowing operators to set and adjust various parameters according to the production requirements. Some advanced control systems may also have functions such as fault diagnosis and automatic adjustment.
Technical parameters
1. Main Motor Power: 5.5KW
2. Cycloidal Pinwheel Reduction Box: BWD27-43-5.5KW
3. Drive Sprocket: Pitch of 25.4mm
4. Rack Wall: I-beam welding adopted and distressing
5. Unit Dimensions: 7.3m long, 1.2m wide and 1m high
6. Production Speed: 0-12m/min
7. Axle Diameter: 75mm and thermal refining
8. Bulging Axle Diameter: 75 mm and thermal refining
9. Bulging Roll Material: 45# Steel
10. Heat Treatment of Bulging Roll: 45# Steel
11. Number of Forming Stations: 18
12. Forming Shear Blade Material: 45# Steel
13. Heat Treatment of Sharing Blade: HRC58°C-62°C
14. Rolling Thickness: 0.4-0.8mm
15. Rolling Material: 45# Steel
16. The single surface of Cr electroplating rollers: 0.05mm
17. The product dimensions are up to the PRC's standard for Construction Products: GB/T12755-91
18. Scale Accuracy: 10m±2mm
Note: If you have any special requirements, please contact us for further and correct scheme. Thanks!
