The metal stud roll forming machine plays a crucial role in the construction industry by providing a cost-effective and efficient method for manufacturing metal studs and C channels used in various building applications. Its ability to produce high-quality metal components with precision and speed makes it an essential piece of equipment in modern construction processes.
Process Flow
Decoiler - Feeding-Leveling -Flat punching -Roll Forming -Hydraulic Cutting -Collection
Profile Drawing
As per client's request.
Equipments
1. Decoiler
* Single-head decoiler, load the coil from one side
* Negative decoiler
* Max loading weight: 5000Kg
* Max coil O.D: 1600mm
* Max width: 500mm
* Hydraulic equipment urchased from Shanghai China
2. Feeding & Leveling
* Decoiler and then go to the guiding Roller ( can be adjusted from left to right)
* Go to the feeding rollers, the O.D is ￠100mm, the rollers is made up from 45# steel, quenching 48°-52°
* Leveling: upper 3 roller and down 4 roller, quenching heat treatment
Punching ( can be adjusted from left to right)
* Hydraulic punching
* Pump diameter: ￠120mm
* Working pressure: 20mpa
* Punching die material: Cr12, quenching to 58°-62°
* Hydraulic Power: 7.5KW
* Size: 1.5m(Length) *0.9m(Width)*1.2m (Height)
Roll Forming
* Main power:11KW
* Original: Changzhou, China
* Shaft O.D: ￠70mm,45# steel
* Roller Material: GCR15quenching to 58°-62°
* Station：23
* Speed: 0m-15m/min(without punching)
* Inverter: Simphoenix(Voltage 380V,50HZ)
* Panasonnic PLC control panel
Cutting
* Hydraulic cutting
* Blade material: Cr12, quenched to 58°-62°
* Oil Pump O.D: 100mm
* Working pressure: 20mpa
* Working stroke: 60mm
Machine Size
Length: 13.5m; Width: 1m; Height: 1.6m
Collection Table
* Welded from 60mm*40mm square tube
* Specification:Length 1.5m*Width 0.8m*Height 0.6m-1m
Constitute
* Negative decoiler: 1 pcs
* Roll forming, including (feeding. Leveling, forming, punching, PLC,
* Hydraulic station, cutting): 1 pcs
* Collection table: 2 pcs
* Manual: 1 pcs
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