Profile Roll Forming Machine
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Profile Roll Forming Machine

Profile Roll Forming Machine

Profile roll forming machine, also known as C purlin roll forming machine,C channel roll forming machine, C channel forming machine, C channel making machine, or C channel machine, is a type of equipment used in the manufacturing of C-section channels or purlins. C channels are commonly used in construction, manufacturing, and transportation industries. They often serve as structural support beams or as part of framing systems for buildings, bridges, and vehicles.
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Description

Profile roll forming machine, also known as C purlin roll forming machine,C channel roll forming machine, C channel forming machine, C channel making machine, or C channel machine, is a type of equipment used in the manufacturing of C-section channels or purlins. C channels are commonly used in construction, manufacturing, and transportation industries. They often serve as structural support beams or as part of framing systems for buildings, bridges, and vehicles.

 

Using a profile roll forming machine has many advantages over other methods of production. The machine has excellent stretching, bending, compression, and other characteristics. With computer assistance, it can automatically cut to length, punch holes, etc. with high accuracy and convenience. It can produce high volumes of C channels quickly and efficiently, with consistent and precise dimensions.

 

Profile Roll Forming Machine-JR Roll Former

C Channel Making Machine-JR Roll Former

 

Main Components And Parameters

 

* Decoiler

Single-head decoiler, load the coil from one side

Negative decoiler

Max loading weight: 5000Kg

Max coil O.D: 1600mm

Max width: 500mm

 

* Feeding & Leveling

Decoiler and then go to the guiding Roller ( can be adjusted from left to right)

Go to the feeding rollers, the O.D is ¢100mm, the rollers is made up from 45# steel, quenching 48°-52°

Leveling: upper 3 roller and down 4 roller, quenching heat treatment

 

* Punching

Hydraulic punching

Pump diameter: ¢120mm

Working pressure: 20mpa

Punching die material: Cr12, quenching to 58°-62°

Hydraulic Power: 7.5KW

Size: 1.5m(Length) *0.9m(Width)*1.2m (Height)

 

* Roll Forming

Main power: 11KW

Original: Changzhou, China

Shaft O.D: ¢70mm, 45# steel

Roller Material: GCR15quenching to 58°-62°

Station: 23

Speed: 0m-15m/min (without punching)

Inverter: Simphoenix (Voltage 380V, 50HZ)

Panasonnic PLC control panel

 

* Cutting

Blade material: Cr12, quenched to 58°-62°

Oil Pump O.D: 100mm

Working pressure: 20mpa

Working stroke: 60mm

 

* Machine Size

Length: 13.5m; Width: 1m; Height: 1.6m

7. Collection Table

Welded from 60mm*40mm square tube

Specification: Length 1.5m*Width 0.8m*Height 0.6m-1m

 

* Constitute

Negative decoiler: 1 pcs

C Section Rollformer (feeding. Leveling, forming, punching, PLC, Hydraulic station, cutting): 1 pcs

Collection table: 2 pcs

Manual: 1 pcs

 

How Profile Roll Forming Machine Work

 

C purlin is widely used in purlin and wall beam of steel structure building, and can also be combined into lightweight roof trusses and brackets. The purlin has excellent anti-bending property, solid, economical, durable, and are easy to install. It is often used in the main stress structure of large and medium-sized civil buildings, such as factory, warehouses, garage, locomotive shed exhibition halls, theaters, gymnasiums, garden, etc.

 

 

Technical Process of Profile Roll Forming Machine

Technical Process of C Channel Rolling Machine

 

Profile Drawing of C Channels

Profile Drawing of C Channels

 

Applicattions

 

The profile roll forming machine is often used in factories, warehouses, exhibition halls, theaters, gymnasiums, etc. because of the ability to manufacture various lightweight structures made of steel plates and other materials, and these materials are often difficult to manufacture by ordinary hot rolling methods. Production of load-bearing materials. The produced products have uniform wall thicknesses and various cross-sections.

C Channels
C Channels
Project of C Channels
Project of C Channels

 

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