Glazed tile making machine, also known as tile roll forming machine, refers to a cold bending equipment in which steel strips or colored coils of a certain width pass through a set of horizontally arranged rollers under normal operating temperature conditions. It gradually advances and deforms under the action of friction to reach the required cross-sectional shape and size length.
The processing of glazed tile making machine generally consists of three main parts: rolling, forming and cutting.
Machine Parts
Glazed tile making machine includes manual uncoiling device, feeding guide rail, fixed position drive forming station, stamping die, cutting equipment, hydraulic station, PLC console and manual unloading product output station.
Glazed tile making machine generally consists of four main parts: frame, roller, hydraulic equipment, cutting equipment, power transmission part and control system.
Frame: Provides overall structure and support for the metal tile machine.
Roller: Responsible for roll forming. Rolling can be divided into deformation area and forming area.
Hydraulic Equipment: The hydraulic system used to control the machine to ensure smooth operation during the cold bending process.
Cutting Equipment: used to cut color steel tiles into required lengths.
Specifications
|
1) |
Manual Uncoiler |
1set |
|
2) |
Infeed Guide |
1set |
|
3) |
Roll Forming Station |
1set |
|
4) |
Post-cut Equipment |
1set |
|
5) |
Hydraulic Station |
1pc |
|
6) |
PLC Control Console |
1pc |
|
7) |
Product Support Table |
2pcs |
|
8) |
Spare Parts |
1box |
Parameter
|
Material specification |
Aluminum, alu-zinc, galvanized and pre-painted galvanized steel. |
|
Thickness |
0.3-0.7mm.(perfect is 0.4mm-0.6mm) |
|
Main motor power |
5.5 kw. |
|
Hydraulic station power |
5.5kw. |
|
Feeding width |
1000mm. |
|
Cover width |
828mm |
|
Yield stress |
235Mpa (33KSI) ~ 345Mpa (50KSI). |
|
Roll forming Speed |
15-18 m/min |
|
Cutting Tolerance |
+/-2.5mm(length≤5000mm); +/-3.0mm(5000mm |
|
Manual Uncoiler |
Max. Capacity: 5000kgs. |
|
Coil inner diameter |
508mm. |
|
Voltage |
380V,3 Phase,50HZ,Or As per customer's request. |
|
Numbers of stands |
17 stations |
|
Type of cutting |
Roll-formed and length-set profile cutting. |
Material of Main Equipment
|
Roller Material |
High grade S45C forged steel, coated with hard chrome. |
|
Active Shaft Material |
High grade S45C carbon wrought steel, diameter 76mm. |
|
Electric Elements |
PLC control console, touch screen and transducer, from Siemens, Germany. |
|
Cutter Blades |
Cr12MoV steel with quenched treatment, hardness HRC58~61, |
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